MULTIQUIP DCA5USI Specifikace

OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To fi nd the latest revision of this publication, visit our website at:

PAGE 10 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) SAFETY INFORMATIONELECTRICAL SAFETY DANGER  DO NOT touch output

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 11SAFETY INFORMATIONBATTERY SAFETY DANGER  DO NOT drop the battery

PAGE 12 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) SPECIFICATIONSTable 1. Generator Specifi cationsModelDCA25USITypeR

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 13DIMENSIONSDBCAEF25HGTOP VIEWSIDE VIEWFRONT VIEWFigure 1. Dimension

PAGE 14 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) INSTALLATIONFigure 2. Typical Generator Grounding Application

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONInstall the generator in a area th

PAGE 16 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATORThis MQ Power generator (Figure 3) is a high quality por

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 17MAJOR COMPONENTS2436AMP10002000300030000RP M7UVWO185Figure 3. Maj

PAGE 18 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATOR CONTROL PANELFigure 4. Generator Control Panel10002000

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 19ENGINE OPERATING PANELFigure 5. Engine Operating Panel10002000300

PAGE 2 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) PROPOSITION 65 WARNINGDiesel engine exhaust and some of

PAGE 20 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL PANELThe Out

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 21OUTPUT TERMINAL PANEL FAMILIARIZATION120 VAC GFCI ReceptaclesThere

PAGE 22 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting LoadsLoads can be

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 23LOAD APPLICATIONSINGLE PHASE LOADAlways be sure to check the namep

PAGE 24 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATOR OUTPUTSGENERATOR OUTPUT VOLTAGES A wide range of voltag

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 25GENERATOR OUTPUTS/GAUGE READINGHOW TO READ THE AC AMMETER AND AC V

PAGE 26 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGESVar

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 27OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480/277V UVWO Terminal Output

PAGE 28 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) INSPECTION/SETUPCIRCUIT BREAKERSTo protect the generator from an

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 29INSPECTION/SETUPRefueling Procedure:1. Level Tanks — Make sure fu

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 3If you believe that your vehicle has a defect that could cause a cr

PAGE 30 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER)ISUZU recommends ISUZU a

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 31BATTERY This unit is of negative ground DO NOT connect in reverse.

PAGE 32 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATOR START-UP PROCEDURE BEFORE STARTING 1. Place the main, G

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 33GENERATOR START-UP PROCEDURE 6. The generator’s AC-voltmeter (Fig

PAGE 34 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATOR SHUT-DOWN PROCEDURESEMERGENCY SHUTDOWN PROCEDURE1. Plac

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 35*1 Replace engine oil and fi lter at 100 hours, fi rst time only.*2

PAGE 36 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) MAINTENANCEIf the engine is operating in very dusty or dry grass

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 37CHECK OIL LEVELCheck the crankcase oil level prior to each use, or

PAGE 38 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TRAILER MAINTENANCETRAILER MAINTENANCEThis section is intended to

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 39TRAILER MAINTENANCEBRAKESTrailer brakes should be inspected the fi

PAGE 4 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TABLE OF CONTENTSDCA25USI 60 Hz GeneratorProposition 65 Warning ..

PAGE 40 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TRAILER MAINTENANCETIRES/WHEELS/LUG NUTSTires and wheels are a ve

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 41TRAILER MAINTENANCELug Nut Torque RequirementsIt is extremely impo

PAGE 42 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TRAILER WIRING DIAGRAMFigure 59. Trailer/Towing Vehicle Wiring Di

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 43GENERATOR WIRING DIAGRAMFigure 60. Generator Wiring Diagram

PAGE 44 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENGINE WIRING DIAGRAMFigure 61. Engine Wiring Diagram

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 45ENGINE WIRING DIAGRAM

PAGE 46 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be prev

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 47NOTES

PAGE 48 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) EXPLANATION OF CODE IN REMARKS COLUMNThe following section explai

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 49SUGGESTED SPARE PARTSDCA25USI WHISPERWATT GENERATOR WITH ISUZU AA-

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 5PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never

PAGE 50 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) GENERATOR ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 51GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B111020060

PAGE 52 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) CONTROL BOX ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 53NO. PART NO. PART NAME QTY. REMARKS1 M1215000612 CONTROL BOX

PAGE 54 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) CONTROL BOX ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 55CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS31 060180

PAGE 56 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENGINE AND RADIATOR ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 57ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 58 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENGINE AND RADIATOR ASSY. (CONTINUED)

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 59ENGINE AND RADIATOR ASSY. (CONTINUED)NO. PART NO. PART NAME QTY

PAGE 6 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) SAFETY INFORMATIONDo not operate or service the equipment before r

PAGE 60 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) OUTPUT TERMINAL ASSY.ADD THE FOLLOWING DIGITS AFTER THE PART NUMB

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 61OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M123

PAGE 62 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) BATTERY ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 63BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602220185

PAGE 64 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) MUFFLER ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 65MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1332000002

PAGE 66 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) FUEL TANK ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 67FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M13650003

PAGE 68 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENCLOSURE ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 69 ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1415000

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 7SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate this equi

PAGE 70 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENCLOSURE ASSY. (CONTINUED)

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 71ENCLOSURE ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMARKS

PAGE 72 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) ENCLOSURE ASSY. (CONTINUED)

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 73ENCLOSURE ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMARKS

PAGE 74 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) RUBBER SEALS ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 75RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0229200

PAGE 76 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) NAMEPLATE AND DECALS ASSY.

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 77NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS

PAGE 78 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 79NOTES

PAGE 8 — DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel exhaust

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING© COPYRIGHT 2011, MULT

DCA25USI 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (01/11/11) — PAGE 9SAFETY INFORMATIONFUEL SAFETY DANGER  DO NOT start the engine nea