MULTIQUIP DCA-150SSJU3 Specifikace

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALRevision #0 (11/14/07)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.WHISPERWATTTM SERIESMOD

PAGE 10 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — RULES FOR SAFE OPERATIONThe following safety guidelines shoul

PAGE 100 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)NAMEPLATE AND DECALS ASSY. (CONT.)DCA-150SSJU3— NAMEPLATE AND DECALS ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 1011NAMEPLATE AND DECALS ASSY. (CONT.)NO. PART NO. PART NAME QTY. REMARKS8-1 M95

PAGE 102 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Effective: February 22, 2006TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TE

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 1031NOTE PAGE

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:MQ POWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-5

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 111DCA-150SSJU3 — RULES FOR SAFE OPERATIONPOWERCORD(POWER ON)WETHANDSDuring oper

PAGE 12 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — RULES FOR SAFE OPERATIONBattery SafetyUse the following guide

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 131Emergencies ALWAYS know the location of thenearest fire extinguisher. ALWAYS

PAGE 14 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)The DCA-150SSJU3 generator is equipped with a number of safety decals (Figur

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 151DCA-150SSJU3 — GENERATOR DECALSFigure 3. Generator Decals (Cont inued)

PAGE 16 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Figure 4. Typical Generator Grounding ApplicationDCA-150SSJU3 — INSTALLATION

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 171Outdoor InstallationInstall the generator in a area that is free of debris,by

PAGE 18 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — GENERAL INFORMATIONDCA-150SSJU3 Whisperwatt™ Series Familiari

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 191DCA-150SSJU3 — MAJOR COMPONENTSFigure 5. Major Components4elbaT. stnenopmoCro

PAGE 2 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)

PAGE 20 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — DIAGNOSTIC DISPLAYThe diagnostic display panel located inside

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 211First Time Start Up1. When power is first applied to the diagnostic display,t

PAGE 22 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)2. The language choices will be displayed. Use the “Arrow”buttons to scroll

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 231First Time Start Up1. When power is first applied to the diagnostic display,t

PAGE 24 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)2. The language choices will be displayed. Use the “Arrow”buttons to scroll

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 2512. The main menu will pop up on the display. Use the “ArrowButtons” to scroll

PAGE 26 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)!!!Indicates Auxiliary Gage FaultIndicates Fault WarningIndicates Derate or

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 271Shut Down Codes1. During normal operation the single or four parameterscreen

PAGE 28 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)3. Once the “Adjust Backlight” menu item has beenhighlighted touch the “Ente

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 291Select Units1. Starting at the single or four engine parameter displaytouch t

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 31© COPYRIGHT 2007, MULTIQUIP INC.MQ Power Inc, Ultra-Silent series, and the MQ

PAGE 30 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)3. Once the “Setup 1-up Display” menu icon has beenhighlighted touch the “En

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 31111. Touch the “Enter Button” to deselect the selectedparameter removing it fr

PAGE 32 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)COOL1800 RPM015003000TEMPENG RPM98%14.257 PSI1000 RPMLOAD RPMBATT VOLTENG RP

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 3319. The parameter that is highlighted is the selectedparameter for the screen.

PAGE 34 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)4. Touch “Select” to enter the “Gage Data” display. When“Gage Data” is selec

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 35111. Touch the “Menu” button to return to “Utilities” menu.Touch the “Menu but

PAGE 36 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)GLOSSARY (Troubleshooting information)CANBUS FAILUREDiagnostic Display has n

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 371DCA-150SSJU3 — GENERATOR CONTROL PANELThe definitions below describe the cont

PAGE 38 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Figure 8. Engine Operating PanelDCA-150SSJU3 — ENGINE OPERATING PANELThe de

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 391DCA-150SSJU3 — ENGINE OPERATING PANEL9. Pre-Heat Lamp – When lit, indicates e

PAGE 4 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)TABLE OF CONTENTSSpecification and partnumber are subject tochange without no

PAGE 40 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure 8) is p

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 411120 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20

PAGE 42 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Figure 14. Connecting LoadsConnecting LoadsLoads can be connected to the ge

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 431DCA-150SSJU3 — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the n

PAGE 44 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — GENERATOR OUTPUTSGenerator AmperageTables 8 and 9 describe t

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 451Maximum AmpsTable 10 shows the maximum amps the generator can pro-vide. DO N

PAGE 46 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — OUTPUT TERMINAL PANEL CONNECTIONSFigure 22. Voltage Selecto

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 471DCA-150SSJU3 — OUTPUT TERMINAL PANEL CONNECTIONSFigure 27. Voltage Selector

PAGE 48 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — SETUPFigure 30. Engine Oil DipstickWhen checking the engine o

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 491DCA-150SSJU3 — SETUPRefueling Procedure:1. Level Tanks – Make sure fuel cells

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 51MQPOWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537

PAGE 50 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Day-to-day addition of coolant is done from the recoverytank. When adding co

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 511DCA-150SSJU3 — SETUPWhen connecting battery do the following:1. NEVER connect

PAGE 52 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Starting (Manual)1. Place the engine speed switch (Figure 41) in the “LOW ”

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 53110.Verify that the Engine Runningstatus LED on the MPEC unit(Figure 45) is O

PAGE 54 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)When the generator is set in theAUTO mode, the generator willautomically sta

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 5511. Perform steps 1 through 6 in the Before Starting sectionas outlined in th

PAGE 56 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Normal Shutdown ProcedureTo shutdown the generator use the following procedu

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 571DCA-150SSJU3 — MAINTENANCE (ENGINE)Service DailyIf the engine is operating in

PAGE 58 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — MAINTENANCE (ENGINE)Generator StorageFor longe term storage

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 591DCA-150SSJU3 — MAINTENANCE (HEATER/CHARGER)To ensure adequate startingcapabil

PAGE 6 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoM3UJSS051-ACDe

PAGE 60 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — MAINTENANCE (TRAILER )8. Tire Size - Indicates the diameter o

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 611DCA-150SSJU3 — MAINTENANCE (TRAILER )Hydraulic Surge BrakesHydraulic surge br

PAGE 62 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcompo

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 631NEVER use an pneumatic airgun to tighten wheel lug nuts.Figure 61. Wheel Lug

PAGE 64 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — TRAILER WIRING DIAGRAMFigure 62. Trailer/Towing Vehicle Wirin

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 651DCA-150SSJU3 — GENERATOR WIRING DIAGRAMFigure 63. Generator Wiring Diagram

PAGE 66 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — ENGINE WIRING DIAGRAMFigure 64. Engine Wiring Diagram

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 671Practically all breakdowns can be prevented by proper handling and maintenanc

PAGE 68 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 691NOTE PAGE

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 71DCA-150SSJU3 — DIMENSIONS (TOP, SIDE AND FRONT)Figure 1. DimensionsSNOISNEMID.

PAGE 70 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — EXPLANATION OF CODE IN REMARKS COLUMNNOTEWhen ordering a par

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 711DCA-150SSJU3 — SUGGESTED SPARE PARTSPart number on this Suggested Spare Parts

PAGE 72 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3 — GENERATOR ASSY.GENERATOR ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 731DCA-150SSJU3 — GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART NAME QTY. REM

PAGE 74 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 751DCA-150SSJU3— CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAME QTY.

PAGE 76 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)CONTROL BOX ASSY. (CONT.)DCA-150SSJU3— CONTROL BOX ASSY. (CONT)

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 771DCA-150SSJU3— CONTROL BOX ASSY. (CONT)CONTROL BOX ASSY. (CONT.)NO. PART NO.

PAGE 78 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 791DCA-150SSJU3— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO. PART NO.

PAGE 8 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)This Owner's Manual has beendeveloped to provide completeinstructions fo

PAGE 80 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— ENGINE AND RADIATOR ASSY. (CONT)ENGINE AND RADIATOR ASSY. (CO

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 811DCA-150SSJU3— ENGINE AND RADIATOR ASSY. (CONT)ENGINE AND RADIATOR ASSY. (CONT

PAGE 82 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.THE SERIAL NUMBER MA

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 831DCA-150SSJU3— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. PART NAM

PAGE 84 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— BATTERY ASSY.BATTERY ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 851DCA-150SSJU3— BATTERY ASSY.BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 86 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— MUFFLER ASSY.MUFFLER ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 871DCA-150SSJU3— MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 88 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— FUEL TANK ASSY.FUEL TANK ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 891DCA-150SSJU3— FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMAR

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 91DCA-150SSJU3 — SAFETY MESSAGE ALERT SYMBOLSALWAYS place the MPEC control switc

PAGE 90 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— ENCLOSURE ASSY.ENCLOSURE ASSY.THE SERIAL NUMBER MAY BE REQUIR

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 911DCA-150SSJU3— ENCLOSURE ASSY.ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMAR

PAGE 92 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)THE SERIAL NUMB

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 931DCA-150SSJU3— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)NO. PART NO. PAR

PAGE 94 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)THE SERIAL NUMB

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 951DCA-150SSJU3— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)NO. PART NO. PAR

PAGE 96 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— RUBBER SEALS ASSY.RUBBER SEALS ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 971DCA-150SSJU3— RUBBER SEALS ASSY.RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY.

PAGE 98 — DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07)DCA-150SSJU3— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.

DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 991DCA-150SSJU3— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.NO. PART N